A Day at the Mill

Have you ever wondered how woolen mills make the wonderful products we sell in our shop?  A few weeks ago I got the first hand experience.

The ladies at Creekside Fiber Mill in Lebanon, OR ,where we take our wool to be processed, kindly invited me to come to the mill and work all the machinery myself and get to see how the process is done.

It was requested that we wash the fleece and dry it ourselves so we would be able to get through the process. Of course the mill usually does this step for us. We picked Emma's fleece from this year and washed it in our washing machine. Once it was dry we were all ready for the mill.

The first step was to run the wool through the picker. This step loosened the fiber from its lock form. This way when the wool went through the carder it was more even.

You can't tell but the picker actually goes very fast.



Spreading wool on the conveyor belt

 







The picker really made the wool fluffy



It was really hard to make it all fit in this one tub



In the next step I evenly spread the wool on the conveyor belt of the carder. Everything went through the carder once. Then I weighed out 5 oz balls of carded wool. On the conveyor belt there were evenly spaced lines. Between each line I place 4 of these five oz balls. This made sure that the roving would end up even with less of a chance of having thin or super thick spots.

Weighing out 5oz



Going through a second time

 

Now as the wool went through a second time I had to feed it into another contraption that made it start to look like roving. As each tub filled I had to take a sample piece measuring a yards length and weigh it.

Through this hole..

..Then this one

Using the hook to pull it through

At first I had to help it a little

All set up !!

Measuring

 The next step and machine was the pin drafter. The pin drafter is the machine that made the final roving, so for all of you who buy our roving this is the last step that fiber goes through. This had to be my least favorite step.
First we took the wool that had just been carded that was now in about five and took each strand and ran it over rollers in the back. Then all five pieces had to be run through the center of the machine till it came out the other side. Then I had to run it through the bottom where it came out and filled yet another tub. Once it was all set up we let the machine start. I had to use a little hook to clean off the roller because sometimes the fibers would stick to the roller and sit in behind the roller. I also poured baby powder on the roller, this also helped to prevent the fibers from sticking.
The wool kept breaking a lot but thankfully Larene, one of the ladies who runs the mill, was there to fix it for me.

The tubs at the back

 

Sending the wool through the back of the pin drafter

And now through the front

I used a LOT of baby powder

Using the little hook to clean off the roller

 The next step was the actual spinning. We set the tubs of the finished roving behind the machine and ran the roving over a bar to the front of the machine. The roving had to be run under several rollers. Like with spinning on a wheel or a spindle there was a lead piece of yarn already tide to the bobbin. After hooking this lead piece of yarn and turning the machine on I had to catch the fibers onto the lead piece of yarn.

Running the roving under the first roller

 

Catching the yarn to the roving

Finally all spinning!!

Once all the spindles were spinning we were able just to leave it be. It took several hours for this whole process so while we were waiting we went and had lunch. When we got back almost all the roving was spun and I was able to start plying.


Spinning Away

Plying was very simple and very much like spinning. I ran the each strand of yarn through a metal loop. Then both strands of yarn were ran under a roller through another loop and finally I wrapped the two strands of yarn around the bobbin. After doing that it was ready to ply.

Setting it all up

Wrapping the yarn around the bobbin

All set up and in the process of plying

The very last step was to wind the yarn into skiens. The skien winder was set to how many yards we wanted in a skien. When it reached that amount of yards it stopped. Then I would cut the yarn, wrap the ends around the skien and take take the skien off.



Tying the yarn to the skien winder

Round and round it goes

 The final result was 16 full 200yd skiens 2 really small skiens and 1 barber pole skien. The barber pole skien was some unknown black yarn the was left on a bobbin and the remaining yarn on my bobbin. This whole process took about 7-8 hours

The Final Product

 I want to thank the ladies at Creekside Fiber Mill for letting me have this amazing opportunity. Also thanks to my mom who was my photographer for the whole day.